There
are many materials involved in hardcover book
printing. Selecting the appropriate material for the cover processing can
not only ensure the smooth progress of the book cover processing process, but
also avoid the occurrence of quality problems such as book cover warping.
Cardboard is used as the bones of the bookcase, and its thickness, tightness,
flatness, moisture content, strength, etc. are closely related to the book
processing effect. Knowing the type of cardboard and choosing the cardboard
suitable for different processing needs is very important for making
high-quality products.
There
are three kinds of cardboards commonly used in binding in Chinese printing houses, white
cardboard with gray background, straw cardboard and yellow cardboard.
1.
White cardboard paper with grey background
Grey-bottomed
whiteboard paper is made of ground wood pulp, semi-chemical wood pulp, straw
pulp and the same waste paper pulp in a multi-layer (usually 3-layer)
structure. The grey-ground whiteboard paper has a smooth surface (calendered)
and is suitable for making all kinds of bookcases.
The
following points should be paid attention to when using whiteboard paper with
gray background.
(1)
Choose the appropriate cardboard according to the grade of the processed
product, and choose the appropriate thickness according to the thickness and
size of the booklet.
(2)
According to the experience of Chinese
printers for many years, when the moisture content of the cardboard
purchased in winter is too large, do not rush to use it, but store it for a
period of time to allow the moisture to naturally volatilize and balance with
the ambient humidity before use. Do not dry the material after opening, as this
will reduce the size of the bookcase and make it impossible to fit the book
block.
(3)
When processing with an automatic hot stamping machine, if the thickness
tolerance of the cardboard is found to be large, it should be checked and
selected in advance, and roughly divided according to the thickness, or a
manual hot stamping machine can also be used for processing.
(4)
When it is found that the cardboard is separated from the layer during cutting,
it is neither suitable for cutting into small format nor for medium-diameter
cardboard, because the cardboard paste that is not strong between the layers will
cause uneven appearance, bulging and warping after the book case is made of
paste. The phenomenon such as melody affects the appearance quality of the
book.
2.
Straw cardboard
Its
surface is rough and yellow, and the main raw material is straw fiber. The
thickness of straw board is generally 0.7mm, and the thickness can be increased
after lamination. This kind of cardboard has low tightness, high elongation,
poor toughness, and strong surface moisture absorption and penetration ability.
The
following points should be paid attention to when using straw cardboard as a
book cover.
(1)
Do not rush to use the straw cardboard after purchasing it, and store it for a
period of time to make it flat and obedient.
(2)
When encountering damp cardboard, it should be stored for a period of time to
allow it to dry naturally to a certain extent before use. If conditions permit,
it can be heated with a cardboard press (the heating temperature is generally
around 65°C) and pressurized before use, so that the rough surface of the
cardboard is flat, the tightness is increased, and the humidity is appropriate
(preserve reasonable internal moisture).
(3)
When pasting the book case, use an adhesive with less moisture, fast drying and
good viscosity, and improve the lining process, so that the tension on the
inside of the cover (the second and third) is greater than that of the outside,
so as to avoid post-printing processing. The bookcase warps outwards.
(4)
When making bookcases with a size of 16K or above, a single lining should be
mounted on the inside of the cover to balance the tension between the inside
and outside of the cover.
3.
Yellow cardboard
Yellow
cardboard is a kind of smoky brown (the same color as kraft paper), smooth
surface, hard texture and high toughness. It is mainly used for making outer
envelopes and some bookcases in bookbinding. The outer cover of the book made
of yellow cardboard has good durability and is not easy to wear, which can
effectively protect the book and improve the grade of the book. Because of its
high tightness and small thickness error, it is also beneficial to control the
hot stamping pressure. The following points should be noted when making shells
and envelopes.
(1)
The yellow cardboard is hard and tough, and it is difficult to correct the
warpage and deformation. Therefore, after the case is made, a press or stacking
method should be applied to give a certain pressure to prevent the warpage and
deformation of the bookcase.
(2)
The hardness of yellow cardboard is high, suitable for hot stamping embossing
marks, and it is firm and durable without deformation, but the hot stamping
pressure is larger than other cardboards.
(3)
When processing the finished lining, be sure to make the inner pull force
greater than the outer pull force to prevent the outer pull force from being
too large to prevent the book case from warping upward and being difficult to
level.